Glass Industry – Energy transformation

How Axtora Energy supports the glass industry in energy management and reducing operating costs

Glass production is one of the most energy-intensive industrial processes, requiring continuous operation of metallurgical furnaces that reach temperatures exceeding 1,600°C. These extremely high temperatures necessary to melt raw materials generate enormous amounts of waste heat that has traditionally been wasted. In the face of rising energy costs and strict CO2 emission standards, effective energy management is becoming crucial for glass plants.

Axtora Energy offers comprehensive solutions that enable the recovery of this heat and its transformation into electricity, significantly reducing operating costs. Our technologies help glass companies not only optimize energy consumption, but also automate energy processes, thanks to which plants can operate more efficiently and ecologically.

Key technologies implemented by Axtora Energy in the glass industry:

1. Heat recovery from furnace systems

Metallurgical furnaces used to melt glass raw materials generate enormous amounts of waste heat that can be effectively converted into electricity. Our heat recovery systems allow you to use this excess heat to power other production processes or return energy to the plant network, which significantly reduces the need for external energy sources.

2. Advanced energy management systems (BMS)

Energy management systems (BMS) in glass plants enable real-time monitoring and optimization of energy consumption. Thanks to accurate data on energy flow, our solutions allow automatic adjustment of furnace parameters, which reduces energy losses and increases the efficiency of production processes.

3. Intelligent solutions based on AI

Artificial intelligence (AI) plays a key role in automating energy management in glass plants. Our intelligent systems allow for real-time data analysis and dynamic adjustment of energy consumption to changing production conditions. Thanks to AI, it is possible to quickly respond to production fluctuations, which translates into lower energy consumption and more ecological operation of the plant.

4. Improvement of operational efficiency

Our technologies not only reduce energy costs, but also allow us to optimize the entire glass production process. Automation of energy management reduces the consumption of raw materials and allows for more precise control of production conditions, which leads to higher quality of final products.

Advantages of implementing Axtora Energy solutions in the glass industry:

Energy savings: Recovering waste heat from metallurgical furnaces allows you to significantly reduce the costs associated with purchasing energy.
Greater control over energy consumption: Our energy management systems (BMS) and AI-based solutions allow for precise monitoring and optimization of energy processes.
Green approach: Reducing CO2 emissions and more efficient energy use support sustainable development goals by helping glass plants meet increasingly stringent environmental standards.
Increased efficiency: Real-time automation of energy management allows for maximum use of available resources, which translates into increased operational efficiency.

Full support from Axtora Energy:

Axtora Energy offers comprehensive support – from energy audits, through technical advice, to the implementation of advanced solutions for heat recovery and energy management. We help glass companies optimize costs and obtain financing for energy modernization.

Contact us to find out how Axtora Energy can help your company achieve energy savings and improve operational efficiency in glass production.